Achala Udayanga Ginimalage
Engineer
Herning
Summary
At GPV Lanka (PVT) Ltd., a daughter company of GPV international A/S of Schouw & Co. I spearheaded production optimization and lean manufacturing initiatives, enhancing operational efficiency. My strong leadership and problem-solving skills fostered cross-functional collaboration, significantly improving production planning and cost control.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Assistant Production Manager
GPV Lanka (PVT) Ltd.
02.2024 - 07.2024
- Developed detailed production reports for senior management, providing insight into key performance metrics.
- Managed daily operations of the production floor, ensuring all tasks were completed accurately and efficiently.
- Completed and recorded recycling and rework documentation with high degree of accuracy.
- Defined manufacturing performance standards and reviewed outcome of performance goals to set future targets.
- Assisted in reducing production costs by streamlining processes and eliminating waste.
- Overcame obstacles and variables to maintain production efficiency, meet deadlines and achieve high levels of profitability.
- Mentored junior staff members, fostering a positive work environment that encouraged professional growth.
- Conducted meetings to capture lessons learned and streamline product improvement process.
- Implemented staff training programs to address skill gaps within the workforce.
- Supported continuous improvement initiatives, leading to greater overall productivity across the organization.
- Identified and planned for resources needed to accomplish production objectives.
- Coordinated cross-functional teams for smoother communication, resulting in fewer errors and delays.
- Assisted in developing budgets and forecasts, allowing for more accurate resource allocation decisions.
- Participated in new product launches, coordinating efforts between design, engineering, and manufacturing teams.
- Oversaw scheduling and job backlogs to properly allocate personnel and material resources.
- Improved production efficiency by implementing lean manufacturing principles and optimizing workflows.
- Successfully managed production activities to achieve on-time shipment of orders.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Reviewed work for quality and compliance with company standards and design specifications.
Senior Production Engineer
GPV Lanka (PVT) Ltd
05.2022 - 01.2024
- Conducted regular audits on production floor practices ensuring compliance with industry regulations.
- Assessed other activities related to production and recommended changes to improve overall productivity.
- Designed and incorporated process design improvements.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Partnered with supply chain management to optimize inventory levels, reducing carrying costs without sacrificing operational readiness.
- Developed and executed process improvement initiatives for enhanced product quality and cost reduction.
- Led a cross-functional team to identify bottlenecks in the production line, improving overall throughput.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Performed root cause analysis and implemented corrective actions.
- Designed custom tooling solutions for complex production challenges, enhancing manufacturing capabilities.
- Optimized production processes by implementing lean manufacturing principles, resulting in reduced waste and increased efficiency.
- Documented current production procedures and created standards to boost efficiency within department.
- Created proposals for equipment and instrument implementation to increase productivity and reduce maintenance expenses.
- Analyzed production data to identify trends and areas of opportunity for process improvements, resulting in significant cost savings.
- Streamlined workflow by identifying inefficiencies in the production line and implementing corrective actions.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Conducted trials to determine equipment and machine performance capabilities.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Calculated overall production costs by evaluating material, labor and other expenditures.
Planning Engineer
GPV Lanka (PVT) Ltd
03.2017 - 05.2022
- Participated in weekly progress meetings, providing updates on schedule adherence, resource allocation, and overall project health.
- Monitored project progress, identifying potential risks and implementing corrective actions to mitigate their impact.
- Planned and coordinated materials, equipment and labor
- Optimized resource utilization by effectively managing manpower, materials, and equipment throughout the project lifecycle.
- Implemented production planning and timely implementation of customer orders using Infor Cloud 9 and Microsoft office
- Managed expectations through clear communication channels with stakeholders regarding scope changes, budget adjustments and project timelines.
- Developed contingency plans to address unforeseen challenges, minimizing disruptions to overall project timeline.
- Formulated manufacturing sequences and developed new production processes.
- Supported manufacturing and quality assurance departments by interpreting manufacturing data.
- Participated in continuous improvement initiatives aimed at streamlining processes and enhancing overall productivity within the organization.
- Maintained excellent communication with clients, providing regular updates on project status and addressing concerns promptly.
- Improved and updated processes while forecast annual revenues.
- Created optimization strategies to drive efficient and systematic decision making.
- Developed customized reports for stakeholders, presenting key performance indicators that informed decisionmaking.
- Forecasted production schedules and adjusted plans to accommodate changes in demand.
- Created and implemented tracking systems to monitor progress and meet deadlines.
- Devised and implemented efficient processes for production tracking and inventory control.
Planning Executive
The Beira Group
02.2014 - 11.2016
- Streamlined workflow processes for improved team productivity and project outcomes.
- Collaborated with cross-functional teams for seamless execution of complex projects.
- Optimized resource utilization, allocating the right personnel to achieve desired results.
- Organized regular progress updates meetings with stakeholders, providing transparency into the status of ongoing initiatives.
- Monitored industry trends and developments, adapting strategies accordingly to maintain a competitive edge in the market.
- Spearheaded data-driven decision-making, utilizing advanced analytics tools for informed strategy development.
- Created new methodologies to improve planning process and results.
- Planned resources, conducted costing activities, and managed bid and proposal phases.
In-Plant Trainee
Ceylon Petroleum Corporation
05.2012 - 11.2012
- Learned new materials, processes, and programs quickly.
- Shadowed senior team members to learn all related jobs and tasks.
- Attended training courses to build understanding of processes, techniques, and industry.
- Participated in on-the-job training, working closely with supervisors and coworkers and asking appropriate questions.
Education
Lean Six Sigma Black Belt Certification - Lean Six Sigma
SigmaXcelerate
Sri Lanka07.2024
Post Graduate Diploma - Manufacturing Systems Engineering
University of Moratuwa
Sri Lanka04.2024
Bachelor of Science - Chemical And Process Engineering
University of Moratuwa
Sri Lanka03.2014
Skills
Lean Manufacturing
Languages
Sinhalese
Native language
English
Advanced
C1
Danish
Beginner
A1
Certification
SixSigma Black Belt
Interests
Analysing customers trends
Inovating solutions for practical problems
Accomplishments
- Proficiently supervised three production lines, oversaw materials inspection, scheduled production and conducted weekly physical inventories.
- Used Microsoft Excel to develop inventory tracking spreadsheets.
Timeline
SixSigma Black Belt
07-2024
Assistant Production Manager
GPV Lanka (PVT) Ltd.
02.2024 - 07.2024
Senior Production Engineer
GPV Lanka (PVT) Ltd
05.2022 - 01.2024
Planning Engineer
GPV Lanka (PVT) Ltd
03.2017 - 05.2022
Planning Executive
The Beira Group
02.2014 - 11.2016
In-Plant Trainee
Ceylon Petroleum Corporation
05.2012 - 11.2012
Lean Six Sigma Black Belt Certification - Lean Six Sigma
SigmaXcelerate
Post Graduate Diploma - Manufacturing Systems Engineering
University of Moratuwa
Bachelor of Science - Chemical And Process Engineering
University of Moratuwa
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