Achala Udayanga Ginimalage
Engineer
Herning
Summary
At GPV Lanka (PVT) Ltd., a daughter company of GPV international A/S of Schouw & Co. I spearheaded production optimization and lean manufacturing initiatives, enhancing operational efficiency. My strong leadership and problem-solving skills fostered cross-functional collaboration, significantly improving production planning and cost control.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Assistant Production Manager
GPV Lanka (PVT) Ltd.
02.2024 - 07.2024
- Developed detailed production reports for senior management, providing insight into key performance metrics.
- Managed daily operations of the production floor, ensuring all tasks were completed accurately and efficiently.
- Completed and recorded recycling and rework documentation with high degree of accuracy.
- Defined manufacturing performance standards and reviewed outcome of performance goals to set future targets.
- Assisted in reducing production costs by streamlining processes and eliminating waste.
- Overcame obstacles and variables to maintain production efficiency, meet deadlines and achieve high levels of profitability.
- Mentored junior staff members, fostering a positive work environment that encouraged professional growth.
- Conducted meetings to capture lessons learned and streamline product improvement process.
- Implemented staff training programs to address skill gaps within the workforce.
- Supported continuous improvement initiatives, leading to greater overall productivity across the organization.
- Identified and planned for resources needed to accomplish production objectives.
- Coordinated cross-functional teams for smoother communication, resulting in fewer errors and delays.
- Assisted in developing budgets and forecasts, allowing for more accurate resource allocation decisions.
- Participated in new product launches, coordinating efforts between design, engineering, and manufacturing teams.
- Oversaw scheduling and job backlogs to properly allocate personnel and material resources.
- Improved production efficiency by implementing lean manufacturing principles and optimizing workflows.
- Successfully managed production activities to achieve on-time shipment of orders.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Reviewed work for quality and compliance with company standards and design specifications.
Senior Production Engineer
GPV Lanka (PVT) Ltd
05.2022 - 01.2024
- Conducted regular audits on production floor practices ensuring compliance with industry regulations.
- Assessed other activities related to production and recommended changes to improve overall productivity.
- Designed and incorporated process design improvements.
- Created engineering documentation for manufacturing processes, equipment specifications and change notices.
- Partnered with supply chain management to optimize inventory levels, reducing carrying costs without sacrificing operational readiness.
- Developed and executed process improvement initiatives for enhanced product quality and cost reduction.
- Led a cross-functional team to identify bottlenecks in the production line, improving overall throughput.
- Completed and submitted monthly and yearly reports to support executive decision making.
- Performed root cause analysis and implemented corrective actions.
- Designed custom tooling solutions for complex production challenges, enhancing manufacturing capabilities.
- Optimized production processes by implementing lean manufacturing principles, resulting in reduced waste and increased efficiency.
- Documented current production procedures and created standards to boost efficiency within department.
- Created proposals for equipment and instrument implementation to increase productivity and reduce maintenance expenses.
- Analyzed production data to identify trends and areas of opportunity for process improvements, resulting in significant cost savings.
- Streamlined workflow by identifying inefficiencies in the production line and implementing corrective actions.
- Applied lean manufacturing processes to enhance quality, reliability or cost-effectiveness.
- Determined root causes of failures and recommended changes in designs, tolerances or processing methods.
- Conducted trials to determine equipment and machine performance capabilities.
- Identified risk mitigation actions to reduce injuries, accidents and hazards in production environment.
- Calculated overall production costs by evaluating material, labor and other expenditures.
Planning Engineer
GPV Lanka (PVT) Ltd
03.2017 - 05.2022
- Participated in weekly progress meetings, providing updates on schedule adherence, resource allocation, and overall project health.
- Monitored project progress, identifying potential risks and implementing corrective actions to mitigate their impact.
- Planned and coordinated materials, equipment and labor
- Optimized resource utilization by effectively managing manpower, materials, and equipment throughout the project lifecycle.
- Implemented production planning and timely implementation of customer orders using Infor Cloud 9 and Microsoft office
- Managed expectations through clear communication channels with stakeholders regarding scope changes, budget adjustments and project timelines.
- Developed contingency plans to address unforeseen challenges, minimizing disruptions to overall project timeline.
- Formulated manufacturing sequences and developed new production processes.
- Supported manufacturing and quality assurance departments by interpreting manufacturing data.
- Participated in continuous improvement initiatives aimed at streamlining processes and enhancing overall productivity within the organization.
- Maintained excellent communication with clients, providing regular updates on project status and addressing concerns promptly.
- Improved and updated processes while forecast annual revenues.
- Created optimization strategies to drive efficient and systematic decision making.
- Developed customized reports for stakeholders, presenting key performance indicators that informed decisionmaking.
- Forecasted production schedules and adjusted plans to accommodate changes in demand.
- Created and implemented tracking systems to monitor progress and meet deadlines.
- Devised and implemented efficient processes for production tracking and inventory control.
Planning Executive
The Beira Group
02.2014 - 11.2016
- Streamlined workflow processes for improved team productivity and project outcomes.
- Collaborated with cross-functional teams for seamless execution of complex projects.
- Optimized resource utilization, allocating the right personnel to achieve desired results.
- Organized regular progress updates meetings with stakeholders, providing transparency into the status of ongoing initiatives.
- Monitored industry trends and developments, adapting strategies accordingly to maintain a competitive edge in the market.
- Spearheaded data-driven decision-making, utilizing advanced analytics tools for informed strategy development.
- Created new methodologies to improve planning process and results.
- Planned resources, conducted costing activities, and managed bid and proposal phases.
In-Plant Trainee
Ceylon Petroleum Corporation
05.2012 - 11.2012
- Learned new materials, processes, and programs quickly.
- Shadowed senior team members to learn all related jobs and tasks.
- Attended training courses to build understanding of processes, techniques, and industry.
- Participated in on-the-job training, working closely with supervisors and coworkers and asking appropriate questions.
Education
Lean Six Sigma Black Belt Certification - Lean Six Sigma
SigmaXcelerate
Sri Lanka07.2024
Post Graduate Diploma - Manufacturing Systems Engineering
University of Moratuwa
Sri Lanka04.2024
Bachelor of Science - Chemical And Process Engineering
University of Moratuwa
Sri Lanka03.2014
Skills
Lean Manufacturing
Production Planning
Deadline-oriented
Cost Control
Forecasting
Staff Scheduling
Material sourcing
Workflow Optimization
Cross-Functional Collaboration
Operational Efficiency
Production Optimization
Inventory Coordination
Strong leadership abilities
Manufacturing operations
Production Line Management
Production Scheduling
Strategic Planning
Root Cause Analysis
Supply Chain Management
Continuous improvements
Problem-Solving
Languages
Sinhalese
Native language
English
Advanced
C1
Danish
Beginner
A1
Certification
SixSigma Black Belt
Interests
Analysing customers trends
Inovating solutions for practical problems
Accomplishments
- Proficiently supervised three production lines, oversaw materials inspection, scheduled production and conducted weekly physical inventories.
- Used Microsoft Excel to develop inventory tracking spreadsheets.
Timeline
SixSigma Black Belt
07-2024
Assistant Production Manager
GPV Lanka (PVT) Ltd.
02.2024 - 07.2024
Senior Production Engineer
GPV Lanka (PVT) Ltd
05.2022 - 01.2024
Planning Engineer
GPV Lanka (PVT) Ltd
03.2017 - 05.2022
Planning Executive
The Beira Group
02.2014 - 11.2016
In-Plant Trainee
Ceylon Petroleum Corporation
05.2012 - 11.2012
Lean Six Sigma Black Belt Certification - Lean Six Sigma
SigmaXcelerate
Post Graduate Diploma - Manufacturing Systems Engineering
University of Moratuwa
Bachelor of Science - Chemical And Process Engineering
University of Moratuwa