Summary
Overview
Work History
Education
Skills
Certification
EXPERIENCE HIGHLIGHTS
Timeline
Generic
Atanu Das

Atanu Das

Senior Manager Process And Technology Development
Frederiksberg

Summary

Results-driven Mineral Processing Engineer with over 14 years of experience in mineral process development, comminution circuit design, and flotation optimization. Demonstrated expertise in metallurgical test work evaluation, pilot plant trials, and successful process scale-up and industrial commissioning. Proficient in mass balance modeling, process simulation, and the development of PFDs and P&IDs, with a strong emphasis on data-driven plant performance optimization. Skilled in fostering cross-functional collaboration with R&D, product development, and operations teams to effectively translate laboratory findings into scalable industrial solutions.

Overview

15
15
years of professional experience
2
2
Certifications
5
5
Languages

Work History

Senior Manager Process & Tech Development

Tata Steel Limited
01.2019 - Current
  • Led mineral process development initiatives across mining and ferroalloy operations.
  • Designed process flow diagrams (PFD) and piping & instrumentation diagrams (P&ID).
  • Conducted metallurgical evaluation, feasibility studies, and scale-up planning.
  • Implemented 11,200 MTPA e-waste processing plant achieving 99% metal recovery.
  • Developed mechanochemical process for 98% purity graphite extraction.
  • Standardized engineering documentation and process governance across multiple sites.

Deputy Manager Process Operations

Jindal Saw Limited
01.2014 - 01.2019
  • Commissioned 2.4 MTPA magnetite beneficiation plant (4 x 180 TPH lines).
  • Optimized grinding circuits reducing power consumption by 400 kWh.
  • Improved classification efficiency via hydrocyclone redesign reducing recirculation load by 20%.
  • Integrated LIMS circuit increasing throughput by 15%.
  • Developed mass and water balance simulation tools for plant performance optimization.
  • Led troubleshooting of flotation, magnetic separation, thickening, and filtration circuits.

Senior Application Engineer (Techno Commercial)

Tega Industries Limited
01.2011 - 01.2014
  • Designed and selected comminution and classification equipment (Ball Mills, Rod Mills, Hydrocyclones, Screens,Magnetic Separators).
  • Conducted process simulations and supported pilot plant trials and commissioning.
  • Commissioned over 18 grinding circuits.
  • Provided equipment performance analysis and technical application support.

Education

MBA - Sales & Marketing

Vinod Gupta School of Management – IIT Kharagpur
India
07-2023

PG Diploma - Mineral Engineering

CSIR-IMMT
India
06-2011

B.Tech - Chemical Engineering

WBUT
India
05-2009

Skills

Crushing, grinding and screening process development

Metallurgical Test Work

Pilot Plant Validation & Process Scale-Up

Equipment Selection & Simulation

Mass & Water Balance

Energy & Throughput Optimization

Plant Commissioning & Troubleshooting

Certification

SK Tamotia Gold Medal in Mineral engineering.

EXPERIENCE HIGHLIGHTS

  • Reviewed and contributed to prefeasibility and detailed design studies for circular economy, recycling, and material recovery infrastructure projects.
  • Led technology identification, evaluation, and selection for recycling, waste-to-value, and secondary material recovery solutions across industrial value chains.
  • Delivered circular economy projects including 11,200 MTPA e-waste processing infrastructure, achieving recovery of 99% pure copper and aluminium.
  • Developed and implemented industrial by-product recovery processes, converting steelmaking slag into 98% pure graphite, enabling closed-loop material use.
  • Successfully incorporated the rougher circuit of LIMS into existing 4x180 Toh Magnetite Beneficiation Circuit increasing throughput by 15. %.
  • Conducted technical feasibility assessments for new plants, retrofits, and capacity expansions, supporting investment appraisal and project formulation.
  • Reviewed and prepared PFDs, P&IDs, mass and energy balances, and engineering documentation for large-scale industrial facilities.
  • Supported value chain optimisation and industrial symbiosis, enabling circular utilisation of low-grade and secondary materials with multi-million USD impact.
  • Bridged engineering analysis with techno-economic and commercial inputs, providing decision-ready technical recommendations to stakeholders.

Timeline

Senior Manager Process & Tech Development

Tata Steel Limited
01.2019 - Current

Deputy Manager Process Operations

Jindal Saw Limited
01.2014 - 01.2019

Senior Application Engineer (Techno Commercial)

Tega Industries Limited
01.2011 - 01.2014

MBA - Sales & Marketing

Vinod Gupta School of Management – IIT Kharagpur

PG Diploma - Mineral Engineering

CSIR-IMMT

B.Tech - Chemical Engineering

WBUT
Atanu DasSenior Manager Process And Technology Development