MARY JISHA FERNANDEZ
Senior Engineer
Summary
Detail-oriented Process Engineer with over four years of experience in wind energy manufacturing, specializing in technical documentation and process optimization. Expertise in developing and maintaining Process Work Instructions (PWI), Manufacturing Control Plans (MCP), and PFMEAs, ensuring clarity and compliance throughout the production process. Proficient in supporting production teams through structured documentation and data-driven improvements to foster efficiency and quality. Strong collaboration with R&D, operations, and quality teams enhances manufacturability while upholding rigorous technical standards.
Overview
5
5
years of professional experience
3
3
Certifications
4
4
Languages
Work History
SENIOR ENGINEER
Vestas Wind Technology
06.2023 - Current
- Led New Product Introduction (NPI) activities including storyboard creation, shopfloor support, and development of process work instructions for new variants and retrofit projects.
- Facilitated seamless manufacturing transitions during product introductions, enhancing production efficiency through direct support and real-time problem-solving.
- Certified in PFMEA methodology with hands-on experience in identifying and mitigating process risks.
- Drove process readiness for NPI projects by leading cross-departmental teams, enhancing production efficiency and reducing downtime through strategic planning.
- Developed and maintained comprehensive technical documentation, including PWIs, PFMEA, Process plans, Process Flow Diagrams and MCP's, enhancing process clarity and compliance.
- Supported serial production through nonconformity handling, root cause analysis, and continuous process improvement initiatives.
- Authored detailed technical clarifications and TOCIs, ensuring accuracy and consistency across production sites.
- Collaborated with R&D, logistics, and service teams to troubleshoot manufacturing issues and improve process efficiency and manufacturability.
- Managed retrofit documentation and coordination for the V236 project from case creation through to execution.
- Authored comprehensive process instructions improving communication between factory and engineering.
- Developed the initial version of the PWI for the V174 blade manufacturing process using MHI documentation.
- Ensured traceability and compliance of documentation, directly supporting production readiness for offshore products.
Engineer
Vestas Wind Technology
06.2023 - 06.2023
- Developed the initial Process Work Instructions (PWI) for the V174 blade manufacturing process using MHI reference documentation.
- Specialized in authoring and managing technical documentation, including Storyboards, MCPs, PFMEAs, PWIs, and test papers.
- Supported serial production by resolving nonconformities, driving process improvements, and providing technical guidance through TOCIs.
- Led the successful implementation of a water‑based paint system at the Vestas Daimiel Plant.
- Spearheaded the deployment of a mobile paint kitchen at the Taranto facility.
- Coordinated the identification and allocation of missing Bill of Material (BOM) items for the V236 project.
- Managed retrofit activities for the V236 project, overseeing case creation, task description reviews, material procurement, and execution coordination with the factory.
- Collaborated with cross‑functional stakeholders under the One Winning Team initiative to develop hiring, onboarding, and training plans for Graduate Engineer Trainees.
- As part of the Offshore Readiness team, co‑led and organized end‑to‑end value chain, product knowledge, and functional competency training sessions within EBSC – Engineering.
Graduate Engineer Trainee
Vestas Wind Technology
06.2021 - 06.2022
- Served as an External Factory Case Handler within Master Data, supporting and contributing to O‑BOM audit activities.
- Acted as the Global CR Configuration Lead, managing the Capacity Request site, ensuring compliance with defined process flows, and driving enhancements to site functionality and reporting.
- Executed material qualification trials through structured process testing.
- Designed and developed the EBSC corporate brochure.
PRODUCT DEVELOPMENT INTERN
Regeno Ventures Pvt Ltd
04.2021 - 06.2021
- Conducted R&D on hot water-soluble films as an eco-friendly alternative to polyethylene packaging.
- Documented lab-scale test results and contributed to prototype development reports.
Education
B.Tech - Chemical Engineering
Amrita Vishwa Vidyapeetham
EttimadaiSkills
Technical Documentation: MCP, PFMEA, Process Flow Diagrams, PWI, Storyboards, TOCI Preparation
Certification
Yellow belt Lean Six Sigma
Timeline
SENIOR ENGINEER
Vestas Wind Technology
06.2023 - Current
Engineer
Vestas Wind Technology
06.2023 - 06.2023
Graduate Engineer Trainee
Vestas Wind Technology
06.2021 - 06.2022
PRODUCT DEVELOPMENT INTERN
Regeno Ventures Pvt Ltd
04.2021 - 06.2021
B.Tech - Chemical Engineering
Amrita Vishwa Vidyapeetham